{"id":948,"date":"2023-06-08T19:22:24","date_gmt":"2023-06-08T16:22:24","guid":{"rendered":"https:\/\/bolukalip.com\/?p=948"},"modified":"2023-06-12T13:28:10","modified_gmt":"2023-06-12T10:28:10","slug":"kalip-imalat-sureci","status":"publish","type":"post","link":"https:\/\/bolukalip.com\/bilgi\/kalip-imalat-sureci\/","title":{"rendered":"KALIP \u0130MALAT S\u00dcREC\u0130"},"content":{"rendered":"<p>\u015eirketimiz daima kaliteyi artt\u0131rmak i\u00e7in s\u00fcrekli g\u00fcncellen bir kalite kontrol sistemi kullanmaktad\u0131r.<\/p>\n<p>\u00dcretim kalitesini y\u00fckseltmek, olas\u0131 hatalar\u0131n \u00f6n\u00fcne ge\u00e7ebilmek i\u00e7in:<\/p>\n<ol>\n<li>M\u00fc\u015fterilerimiz par\u00e7a \u00fcretimi talebi bulundu\u011funda, bu par\u00e7an\u0131n yap\u0131l\u0131p yap\u0131lamayaca\u011f\u0131 \u00e7izimler \u00fczerinden incelenir. E\u011fer m\u00fchendislik departman\u0131m\u0131z bu \u00fcr\u00fcn\u00fcn \u00fcretilebilece\u011fini onaylar ise size fiyat teklifi payla\u015f\u0131yoruz.<\/li>\n<li>Projenin m\u00fc\u015fteri taraf\u0131nda onaylanmas\u0131 durumunda:\n<ul>\n<li>Kal\u0131pta kaliteyi benimseyen bir \u015firket olarak, M\u00fc\u015fteri ihtiya\u00e7 duydu\u011fu \u00fcr\u00fcn miktar\u0131n\u0131 sipari\u015f eder.<\/li>\n<li>Kal\u0131p maliyetinin 50% \u00f6n \u00f6deme olarak al\u0131n\u0131r.<\/li>\n<li>Kal\u0131p tasar\u0131m\u0131 m\u00fc\u015fteri onay\u0131na sunulur.<\/li>\n<li>M\u00fc\u015fteri taraf\u0131ndan gelen onay \u00fczerine kal\u0131p imalat\u0131 ba\u015flar.<\/li>\n<li>\u00d6l\u00e7\u00fcsel ve kimyasal analizler tamamland\u0131ktan sonra \u00fcr\u00fcn\u00fcn m\u00fc\u015fteri onay\u0131na sunulur.<\/li>\n<li>M\u00fc\u015fteri taraf\u0131ndan gelen onay \u00fczerine seri \u00fcretime ba\u015flan\u0131r.<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n<ol start=\"3\">\n<li>Kal\u0131plar\u0131n \u00fcretim s\u00fcreci, \u00f6ncesi ve sonras\u0131ndaki periyodik bak\u0131mlar\u0131, istenilen bir revizyon i\u015fleminde kal\u0131p \u00fczerinde yap\u0131lmas\u0131 gerekilen de\u011fi\u015fiklikler ve seri \u00fcretim verimlili\u011fin artt\u0131racak hizmetlerin hepsi firmam\u0131z taraf\u0131nda sa\u011flanmaktad\u0131r.<\/li>\n<\/ol>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-6\" src=\"https:\/\/bolukalip.com\/wp-content\/uploads\/2023\/05\/water_bottle_injection_molding_molds_hot_runner_plastic_mold_maker_cavities-300x225.webp\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/bolukalip.com\/wp-content\/uploads\/2023\/05\/water_bottle_injection_molding_molds_hot_runner_plastic_mold_maker_cavities-300x225.webp 300w, https:\/\/bolukalip.com\/wp-content\/uploads\/2023\/05\/water_bottle_injection_molding_molds_hot_runner_plastic_mold_maker_cavities-1024x768.webp 1024w, https:\/\/bolukalip.com\/wp-content\/uploads\/2023\/05\/water_bottle_injection_molding_molds_hot_runner_plastic_mold_maker_cavities-768x576.webp 768w, https:\/\/bolukalip.com\/wp-content\/uploads\/2023\/05\/water_bottle_injection_molding_molds_hot_runner_plastic_mold_maker_cavities.webp 1067w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/p>\n<h2>Kal\u0131p Tasar\u0131m\u0131 ve \u00dcretimi<\/h2>\n<p>Kal\u0131p tasar\u0131m\u0131 ve \u00fcretimi konusunda tecr\u00fcbeli ekibimiz, uzman teknik kadrosu ve geli\u015fmi\u015f \u00fcretim parkuruyla hizmet vermektedir. M\u00fc\u015fterilerinin \u00fcr\u00fcn taleplerine ili\u015fkin olarak detayl\u0131 analizin yap\u0131lmas\u0131n\u0131n ve \u00fcr\u00fcne ait 3B geometrisinin olu\u015fturulmas\u0131n\u0131n ard\u0131ndan, taahh\u00fct edilen s\u00fcre i\u00e7erisinde kal\u0131b\u0131 kullan\u0131ma haz\u0131r hale getirmektedir.<\/p>\n<h3>Kal\u0131p \u00dcretim S\u00fcreci<\/h3>\n<p>Kal\u0131p \u00fcretim s\u00fcrecini, par\u00e7an\u0131n modellenmesi, kal\u0131b\u0131n tasarlanmas\u0131, kal\u0131p detay tasar\u0131m\u0131n\u0131n yap\u0131lmas\u0131, kal\u0131p \u00fcretimi ve kal\u0131b\u0131n onay\u0131 gibi b\u00f6l\u00fcmlere ay\u0131rabiliriz. \u201cKal\u0131p tasar\u0131m\u0131 nas\u0131l yap\u0131l\u0131r?\u201d sorusuna verebilece\u011fimiz en g\u00fczel cevap ise bu a\u015famalar\u0131n eksiksiz ve kusursuz olarak tamamlanmas\u0131d\u0131r diyebiliriz. Kal\u0131p \u00fcr\u00fcn tasar\u0131m\u0131nda her bir a\u015famada bilgisayar destekli \u00e7izim programlar\u0131ndan yararlan\u0131l\u0131r, ad\u0131m ad\u0131m sim\u00fclasyon yap\u0131l\u0131r ve olas\u0131 hatalara erken m\u00fcdahalede bulunularak en az hata ile \u00fcretim s\u00fcrecine dahil edilmesi planlan\u0131r.<\/p>\n<h4>Kal\u0131p Tasar\u0131m\u0131<\/h4>\n<p>Kal\u0131p tasar\u0131m\u0131 nedir? Kal\u0131p tasar\u0131m\u0131, kal\u0131plar\u0131n boyutland\u0131r\u0131lmas\u0131 ve konumu, kesme kenarlar\u0131n\u0131n boyutland\u0131r\u0131lmas\u0131, hassasiyetinin belirlenmesi, so\u011futma tekniklerinin belirlenmesi gibi \u00fcretim s\u00fcreci \u00f6ncesi yap\u0131lan ve nihai \u00fcretim proseslerinin belirlenmesine imkan veren \u00e7al\u0131\u015fmalar b\u00fct\u00fcn\u00fcd\u00fcr. Firmam\u0131zdan talep edilen kal\u0131plara ili\u015fkin olarak t\u00fcm bu detaylar, kal\u0131p tasar\u0131m\u0131 a\u015famas\u0131nda belirlenir ve sonraki a\u015fama olan kal\u0131p detay tasar\u0131m\u0131n\u0131n yap\u0131lmas\u0131 a\u015famas\u0131na ge\u00e7ilir.<\/p>\n<p>\u00dcr\u00fcn kal\u0131p tasar\u0131m\u0131nda m\u00fc\u015fteriden, \u00fcr\u00fcne ait 3d-2d datalar\u0131n al\u0131nmas\u0131 ve y\u0131ll\u0131k adet bilgileri gibi detaylar\u0131n belirlenmesini m\u00fcteakip \u00fcretimi ger\u00e7ekle\u015ftirilecek olan \u00fcr\u00fcne ait fonksiyonel ve kritik b\u00f6lgelerin belirlenmesi konusunda mutabakata var\u0131l\u0131r. Ayr\u0131ca \u00fcr\u00fcnlerin teknik resim toleranslar\u0131na ili\u015fkin analizler yap\u0131l\u0131r.<\/p>\n<h4>Kal\u0131p Detay Tasar\u0131m\u0131<\/h4>\n<p>Kal\u0131p detay tasar\u0131m\u0131nda ise kal\u0131plar\u0131n g\u00f6z say\u0131s\u0131 belirlenir, kal\u0131p ebatlar\u0131 belirlenir ve enjeksiyon makinesine g\u00f6re kapama kuvveti hesab\u0131 yap\u0131l\u0131r. Belirlenen t\u00fcm bu fakt\u00f6rlere g\u00f6re bir zaman program\u0131 olu\u015fturulur.<\/p>\n<p>Kal\u0131p tasar\u0131m\u0131na ba\u015fland\u0131ktan sonra, par\u00e7an\u0131n \u00f6zelliklerine ve y\u0131ll\u0131k par\u00e7a \u00fcretim say\u0131s\u0131na g\u00f6re kal\u0131p malzemeleri belirlenir. Teknik ekibimizin yapt\u0131\u011f\u0131 baz\u0131 analizlere g\u00f6re \u00fct\u00fcleme, so\u011futma, \u00e7arp\u0131lma ve doldurma fazlar\u0131 hesaplan\u0131r.<\/p>\n<h4>Kal\u0131p \u00dcretimi<\/h4>\n<p>Yukar\u0131da belirtti\u011fimiz \u00fcr\u00fcn ve kal\u0131p tasar\u0131m\u0131 s\u00fcrecini takiben kal\u0131p \u00fcretim dosyas\u0131 olu\u015fturulur ve \u00fcretim sorumlusuna devredilir.<\/p>\n<p><a href=\"http:\/\/bolukalip.com\">Bol\u0131ukal\u0131p<\/a>&#8216;\u0131n geli\u015fmi\u015f \u00fcretim parkuru ve y\u00fcksek teknolojili CNC tezgahlar\u0131 kullan\u0131larak kal\u0131ba ait t\u00fcm alt par\u00e7alar\u0131n imalat\u0131 ger\u00e7ekle\u015ftirilir. T\u00fcm bu s\u00fcre\u00e7, alan\u0131n\u0131n en iyi profesyonelleriyle y\u00fcr\u00fct\u00fcl\u00fcr. Kalplar\u0131n alt b\u00f6l\u00fcm\u00fcn\u00fc ilgilendiren montajlar meydana getirilir. Kal\u0131plara al\u0131\u015ft\u0131rma i\u015flemi uygulan\u0131r. Ayr\u0131ca baz\u0131 par\u00e7alara \u0131s\u0131l i\u015flem uygulan\u0131r.<\/p>\n<p>Kal\u0131p \u00fcretimi a\u015famas\u0131nda, harici t\u00fcm i\u015flemler ger\u00e7ekle\u015ftirilir. Bu evrede kal\u0131plar\u0131n erkek ve di\u015fi taraflar\u0131 bir araya getirilerek genel bir de\u011ferlendirme ve g\u00f6zden ge\u00e7irme yap\u0131l\u0131r. Son olarak kal\u0131plar kapat\u0131l\u0131r. Su ve hidrolik ba\u011flant\u0131lar\u0131 da ger\u00e7ekle\u015ftirilerek kontroller yap\u0131l\u0131r. Ayr\u0131ca kal\u0131b\u0131n tan\u0131mlanmas\u0131 i\u00e7in kal\u0131ba etiketleme yap\u0131l\u0131r. Par\u00e7a \u00fcretiminin daha g\u00fcvenli hale gelmesini sa\u011flayan kal\u0131p kilitleri de kal\u0131ba monte edilir ve ilk numune i\u00e7in t\u00fcm kal\u0131p sistemi kullan\u0131ma haz\u0131r hale getirilir.<\/p>\n<h4>G\u00f6zden Ge\u00e7irme ve Onay<\/h4>\n<p>Kal\u0131p tasar\u0131m\u0131 s\u00fcreci boyunca m\u00fc\u015fterilerimiz her a\u015famada bilgilendirilir. Olas\u0131 de\u011fi\u015fiklikler hakk\u0131nda bilgilendirilir, kal\u0131p iyile\u015ftirmeleri hakk\u0131nda baz\u0131 \u00f6nerilerde bulunulur. Firmam\u0131z taraf\u0131ndan y\u00fcr\u00fct\u00fclen t\u00fcm kal\u0131p \u00e7al\u0131\u015fmalar\u0131, nihai \u00fcr\u00fcn\u00fcn kusursuz \u015fekilde \u00fcretilmesi ve y\u00fcksek kalite standartlar\u0131na sahip olmas\u0131 amac\u0131na hizmet eder. G\u00f6zden ge\u00e7irme i\u015flemleri tamamland\u0131ktan sonra m\u00fc\u015fterinin onay\u0131na sunulan kal\u0131p, gelen onay \u00fczerine seri \u00fcretime haz\u0131r hale getirilir.<\/p>\n<h4>Performans \u0130yile\u015ftirme ve Periyodik Bak\u0131m \u0130\u015flemleri<\/h4>\n<p>\u00dcretimi ger\u00e7ekle\u015ftirilen kal\u0131pla ilgili talep edilen revizyon de\u011fi\u015fiklikleri, seri \u00fcretim performans\u0131n\u0131n iyile\u015ftirilmesi ile ilgili \u00e7al\u0131\u015fmalar ve kal\u0131plar\u0131n periyodik bak\u0131mlar\u0131, firmam\u0131z taraf\u0131ndan hizmete dahildir.<\/p>\n<p>Kal\u0131p tasar\u0131m\u0131 ve \u00fcretimi ile ilgili daha detayl\u0131 bilgi almak ve fiyat teklifi talebinde bulunmak i\u00e7in bizimle ileti\u015fime ge\u00e7mekten \u00e7ekinmeyiniz.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>\u015eirketimiz daima kaliteyi artt\u0131rmak i\u00e7in s\u00fcrekli g\u00fcncellen bir kalite kontrol sistemi kullanmaktad\u0131r. \u00dcretim kalitesini y\u00fckseltmek, olas\u0131 hatalar\u0131n \u00f6n\u00fcne ge\u00e7ebilmek i\u00e7in: [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":929,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[20],"tags":[55,57,58,59,60,44,56,61,62,45],"class_list":["post-948","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-bilgi","tag-bolukalip","tag-celik-kalip","tag-demir-kalip","tag-enjeksiyon-kalip","tag-estujur-kalip","tag-imalat","tag-metal-kalip","tag-plastik-kalip","tag-surec","tag-uretim"],"_links":{"self":[{"href":"https:\/\/bolukalip.com\/wp-json\/wp\/v2\/posts\/948","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/bolukalip.com\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/bolukalip.com\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/bolukalip.com\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/bolukalip.com\/wp-json\/wp\/v2\/comments?post=948"}],"version-history":[{"count":3,"href":"https:\/\/bolukalip.com\/wp-json\/wp\/v2\/posts\/948\/revisions"}],"predecessor-version":[{"id":1115,"href":"https:\/\/bolukalip.com\/wp-json\/wp\/v2\/posts\/948\/revisions\/1115"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/bolukalip.com\/wp-json\/wp\/v2\/media\/929"}],"wp:attachment":[{"href":"https:\/\/bolukalip.com\/wp-json\/wp\/v2\/media?parent=948"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/bolukalip.com\/wp-json\/wp\/v2\/categories?post=948"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/bolukalip.com\/wp-json\/wp\/v2\/tags?post=948"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}